Innovations in Construction Materials and Methods – Wimgo

Innovations in Construction Materials and Methods

As I walk around cities nowadays, I’m amazed at the towering skyscrapers, massive stadiums, and state-of-the-art buildings that today’s construction industry is able to produce. It’s incredible to think about the innovation and ingenuity that goes into erecting these modern marvels. Construction is an ancient industry, but one that has always been quick to adapt cutting-edge tools and materials to build bigger, better, and more efficiently.

In recent years, the industry has been embracing new technologies faster than ever before. From robot bricklayers to 3D printed buildings, science fiction is turning into science fact when it comes to construction. Construction companies now have an impressive toolkit, with new materials and methods that allow them to construct faster, safer, greener and smarter than in the past. 

In this blog, I’ll explore some of the most exciting innovations transforming the world of construction. As an architecture enthusiast, I’m fascinated by these technologies that are changing age-old techniques of building. The innovations covered in this post range from space-age materials to high-tech automation and everything in between. Many of these advances are already being implemented in projects worldwide. Read on to learn about these groundbreaking developments coming soon to a construction site near you!

Innovative Building Materials

One major way that construction is being revolutionized is through the creation of new advanced materials. Chemists and engineers are developing cutting-edge substances that make for more durable, efficient, and sustainable structures. Here are some of the most futuristic and promising new building materials that soon may change construction as we know it:

Self-Healing Concrete

Of all the new wonder materials, this one really seems like it comes straight from a comic book. But self-healing concrete is very real, and is poised to extend the lifespan of all kinds of infrastructure. Traditional concrete has to be monitored for cracks and repaired to prevent water seepage and corrosion issues. But new proprietary types of concrete contain special admixtures that allow it to self-seal cracks when they form! Some techniques involve embedding bacterial spores and nutrients that trigger the bacteria to precipitate calcite crystals when exposed to water and air through a crack. Other methods utilize microfibers that respond to cracking by releasing reactive chemicals to close fissures before they spread. Either way, self-healing concrete means less maintenance, repairs, and costs over the lifetime of roads, bridges and buildings. I can’t wait to see it implemented on a mass scale in coming years.

Translucent Concrete

This is another material innovation that seems fantastical but is already a reality. Translucent or light-transmitting concrete uses embedded light-conducting elements like optical fiber strands or resins to allow the passage of light through the material. The result is concrete walls that still retain structure, insulation and privacy, but allow for the transmission of natural light. Lit from the sun on one side, the light glows through the walls in a cool decorative effect while reducing the need for artificial lighting. Developers have already used it to build gleaming translucent architectural icons around the world. I admit I’m tempted to build my dream house one day using translucent concrete to give it an otherworldly vibe!  

Thermoelectric Materials

Here’s an innovative technology that turns building materials into energy generators. Scientists have developed materials that produce an electrical current when exposed to a temperature gradient. This property is called the thermoelectric effect. Researchers are working on practical applications by turning these materials into thin flexible sheets and powders to integrate into construction components. Walls, roofs, pipes and other elements made with these thermoelectric materials passively harvest heat from the building’s surrounds and convert it into usable electricity. This provides a continuous way to trickle-charge batteries, sensors, data transmitters and other electronics around a building. It’s an exciting step toward self-powered smart infrastructure.

Aerogel Insulation

Though it’s bizarre in look and texture, aerogel is seriously amazing when it comes to insulation. Aerogels are super-porous materials in which the liquid component is replaced with gas during production. This leaves an ultralight structure with pockets of air on a microscopic scale. The result is the lowest density solid ever created, with phenomenal insulating capabilities. Aerogel can be produced as blankets that are thin, flexible, translucent and able to wrap around complex geometries. This magical material enables top-notch thermal insulation using a fraction of the thickness required by conventional insulators like fiberglass. As you can imagine, aerogel insulation can save huge amounts of energy and construction costs in buildings. Its high-tech appearance doesn’t hurt either for architects looking to show off!

Phase Change Materials

Here’s another category of incredible substances that is bringing new possibilities for temperature control in buildings. Phase change materials (PCMs) are engineered compounds that melt and solidify at specific temperatures to absorb or release heat. They act like a thermal battery by soaking up excess heat and releasing it later when the indoor temperature drops. In construction, PCMs are encapsulated into panels or microcapsules then integrated into walls, floors and ceilings. This helps moderate indoor temps, reduce heating and cooling loads, and stabilize the climate inside a building. With their ability to flatten out peaks and valleys in the daily temperature cycle, PCMs are a powerful tool for passive energy efficiency.

Carbon Nanomaterials

Tiny is mighty when it comes to revolutionizing building materials. That’s because carbon-based nanomaterials like graphene and carbon nanotubes display amazing strength and conductivity at a miniscule scale. Graphene is the thinnest, lightest and strongest material ever measured. And carbon nanotubes have unmatched tensile strength and electrical capabilities. Researchers are creating composites that incorporate small amounts of these nanomaterials into traditional building materials. The result is huge increases in strength, durability, and functionality. Such enhanced composites will allow for next-gen building designs not possible with conventional materials. We’re talking smart infrastructure with embedded sensors, solar panels thinner than paint, and self-monitoringultra-strong supports. The construction industry is just beginning to tap the power of nanomaterials.

Thermobimetals

This clever type of material utilizes the different rates that layered metals expand at when heated. By permanently bonding metals like copper and steel, engineers can create a sheet that bends at a preset temperature threshold. This property allows them to be used as thermostats that automatically open vents or flaps when a certain temperature is reached. Thermobimetals have long been used inbasic applications like electric kettle switches. But researchers are now integrating them into building facades, roofs and windows to passively regulate heat and air flow. Though basic in concept, thermobimetals show how even simple innovations can create smarter, greener buildings when applied creatively.

Modular and Prefabricated Construction

Aside from new materials, construction is also being transformed through innovative techniques in manufacturing and assembly. Modular construction is one approach that builds major portions of a structure in an offsite factory, then transports them to the work site for rapid installation. This method provides many advantages over traditional construction:

Modular Homes

Modular homes are changing the residential construction landscape by providing high-quality, custom houses at reduced budgets and schedules. Each module, containing complete rooms like a bedroom or bathroom, is built in a controlled factory setting. This allows for precise construction with less delays from weather or supply chain issues. Completed modules are then shipped over the road and craned into place at the site. A crew bolts them together to finish the utilities and complete the home in a fraction of the time. Modular building cuts costs through assembly line efficiency, while creating customizable houses in more locations. As a bonus, it reduces waste and environmental impacts. It’s no wonder more and more home buyers are going modular.

Prefabricated Buildings 

Modular construction scales up for commercial buildings as well. There are now modular factories capable of fully assembling large commercial facilities like offices, dorms, hotels or hospitals. The prefab process allows the bulk of construction to happen concurrently with permitting and site prep. When ready, the completed modules get packed up and sent to the jobsite. A construction team hooks them together in a remarkably fast assembly process. Prefab lovers boast they can erect a story per day – a pace unheard of for conventional buildings. With benefits like cost control, speed and quality, it’s easy to see why prefabricated buildings are on the rise.

3D Printed Buildings

One of the most futuristic construction technologies taking off is 3D printing. Much like a desktop 3D printer builds up plastic models layer by layer, these giant printers extrude concrete material according to a set digital design. The printer head moves around the foundation, depositing concrete precisely without the need for formwork. Using computer-guided automation allows for optimized shapes, curves and ornamentation. And since it’s additive rather than subtractive, 3D printing produces far less waste. Printers can integrate rebar, conduits and insulation as they go for a finished product. 3D printing greatly speeds the construction while offering geometric freedom. As the equipment scales up, printed homes and offices will soon be within reach.

Automation and Robotics

Aside from new production methods, groundbreaking automation technologies are also modernizing job sites. From intelligent machines to robot workers, automation and robotics are enhancing productivity and safety across the construction industry.

Bricklaying Robots

One backbreaking construction job that robots are taking over is bricklaying. Robotic bricklayers use a specialized arm that can grab, apply mortar and precisely place hundreds of bricks an hour. It’s tiring, repetitive work for a human, but ideal for a tireless machine. Robots never get sloppy or mis-align bricks, and they can work 24/7 if needed. The Hadrian X robot by an Australian company can reportedly do the work of 3 humans, laying 1000 bricks per hour. While they still have limitations on curved or trickier designs, bricklaying robots are ever-improving and sure to be a common sight at future job sites.

Exoskeletons 

These futuristic wearable machines act as amplified strength and stamina for the human body. Exoskeleton devices feature joints and powered actuators that transfer forces through the frame and into the ground. This takes pressure off the wearer’s muscles when performing heavy lifting or repetitive motions. Exoskeletons designed for construction assist workers with tool operation, material handling and overhead tasks. Leading manufacturers like Ekso Bionics are producing construction-grade exoskeletons that reduce injuries and fatigue. I can certainly think of a few construction workers who’d love to strap on one of these robotic power suits for their tough manual labor!

Automated Material Delivery

Robots have also been deployed to handle the logistics of jobsites. Automated delivery vehicles navigate autonomously around sites carrying loads of heavy materials with ease and precision. Robotic forklifts and flatbeds transport lumber, rebar, concrete forms and all manner of awkward building elements. More advanced versions feature arms that can unload supplies just where they’re needed. Automated cranes hoist materials to upper floors further reducing manual work. Aside from boosting productivity, the (almost) human-free material movement improves safety. It streamlines the supply chain and takes the physical strain out of transporting heavy construction stuff around a congested worksite.

Drones

It seems like camera-equipped drones are everywhere these days. Construction has rapidly adopted the use of unmanned aerial vehicles (UAVs) for improving project coordination and monitoring. Drones provide quick and easy aerial reconnaissance of job sites. Project managers use them to survey sites and track progress via visuals. Their bird’s eye footage catches issues and documents construction milestones. Drones can create 3D topological maps to plan earthworks and measure volumes. Equipped with infrared and other sensors, they detect problems like thermal leaks. Drones centralize data capture that used to require an army of surveyors and equipment. Construction’s eyes in the sky are invaluable for planning and documentation.

Virtual and Augmented Reality 

Advanced visualization technologies are allowing construction to happen more seamlessly between the digital and physical realm. Virtual reality (VR) and augmented reality (AR) enable holographic previews of designs, finding flaws before breaking ground.

VR for Design and Planning

VR has become an essential tool for architects and engineers to translate and experience 3D building models. Using VR headsets and hand controls, designers can inhabit their creations and move through them at scale. This powerful visualization technique allows them to detect design errors, evaluate options and convey concepts to clients. VR permits everyone involved to literally walk through a building and make adjustments before construction starts. This helps teams spot costly issues early, saving time and money compared to fixing problems mid-build. VR empowers designers to perfect layouts down to spatial details and ergonomics. Construction companies are now mandating VR design reviews because they powerfully streamline planning.

AR for On-Site Visualization 

Augmented reality is also entering the construction mainstream by overlaying digital data onto real-world views. Sophisticated AR glasses allow hands-free viewing of 3D models positioned where they will exist. Workers look through the glasses to see holographic construction components mapped onto the area, providing an informational overlay. This helps guide the building process and catch errors early. AR visualizes underground infrastructure to prevent strikes. Pointing a tablet at an area calls up relevant models, stats and documents, linked by position. AR makes building specs intuitively available. By blending virtual intel with the actual site, AR boosts productivity and quality control. Construction crews foretell that AR access will soon be as common as work gloves.

Green Construction Practices

With sustainability being more prioritized across society, construction is also moving in a greener direction. New techniques and materials are enabling the creation of highly efficient and eco-friendly building designs.

Passive House Design 

One way the industry is working to cut energy consumption is through a standard called Passive House. Passive House buildings maintain comfortable temperatures through strict insulation and air sealing, not traditional heating/cooling systems. Strategies like triple-glazed windows, thick insulation, heat exchangers and heat pumps all but eliminate heating bills in cold climates. Passive techniques also curb overheating in warm climates by blocking solar gain and managing humidity. Although Passive Houses need more planning, the payoff is 90% less energy usage with minimal HVAC systems. The purely physics-based approach creates quality buildings at lower environmental cost. Passive House is gaining adoption worldwide as a premier green building benchmark.

Alternative Energy Sources

On-site renewable energy is a powerful route to greener structures. Solar panels, small wind turbines, and geothermal loops are some ways buildings can generate their own clean electricity. When sized to match the building’s usage, zero-energy designs are possible. Tall office towers can also harness vertical convection effects for natural ventilation and cooling. Combining renewable generation with Passive House strategies enables buildings to be fully self-sufficient. LEED standards now reward on-site power production with certifications. Generous sunshine and wind make renewable energy lucrative in many areas. As this distributed power gets cheaper, expect to see more buildings sporting solar panels, mini turbines and other self-reliance features.

Recycled Materials

Construction is also minimizing its environmental impact by using recycled materials. Common disposable construction items like wood, drywall, and metals can be gain a second life as recycled stock. Plastic bottles are melted down and spun into composite lumber or padding insulation. Denim jeans are shredded into batts to fill wall cavities. Reclaimed timber from demolished barns or factories gets incorporated into trendy upscale designs. There are now high-performance construction materials made from paper, cork, cotton and even mushrooms! Considering that construction waste makes up 25% of landfill material, recyclable and compostable building materials make a huge impact. Homebuilders and commercial clients alike want to reduce the footprint of their structures from start to finish.

Conclusion

As this deep dive shows, construction is undergoing enormous changes as pioneering materials, methods and technologies transform the industry. It’s an incredibly exciting time to follow cutting-edge development in this ancient yet innovative field.

Driven by science and technology, the very fabrication of buildings is becoming cleaner, faster, more automated, and more efficient than ever before. Smart new materials like self-healing concrete and aerogel insulation are enhancing the physical performance of buildings while reducing environmental impacts. Offsite manufacturing and modular techniques shorten schedules and provide quality control while enabling bold new architectural forms. Robotics and exoskeletons are emerging to boost productivity and safety on job sites. Virtual and augmented reality streamline the design and construction coordination process before the first brick is laid. And sustainable passive building strategies and on-site power generation aim to achieve zero-energy structures.

These are but a taste of the amazing innovations on the horizon that will modernize construction in the years ahead. Together, they promise to fundamentally transform every stage of the building process, from its underlying materials to the methods in which structures are designed and pieced together. Early adopters are already benefiting from embracing these futuristic technologies. As their use expands, construction stands to become almost unrecognizable compared to the techniques used in centuries past. It’s an exciting future for anyone in the building trade, or even those just enthusiastic about architecture like myself. The buildings of tomorrow will be constructed using tools, technologies and materials that feel like they’re imported from science fiction. I for one can’t wait to see these innovations continue to progress and shape not just our structures, but the ways we live, work and exist in them.